My custom toggle switches: Project for base model

So ever since I took apart my dash I have had the idea to make toggle switches that would replace the buttons on our base model cars. Well today I finally decided to move ahead with this project! I am going about this a bit differently they I should do because I have to disassemble my dash again. My process will be detailed below

1) finalize exterior design and dimensions
2) decide on finishes (aluminum, black, combination)
3) disassemble dash to get accurate dimensions of button mechanism
4) rebuild button mechanism for testing
5) design system to allow toggle to pivot but act as button
6) finalize design and prototype

The final prototypes will be created from SLA 3D printer with transparent resin. From there I will paint the toggles with the finish I choose. In order to get the backlight symbols I will then use a CNC mill to very carefully remove the paint layer leaving the exposed transparent material underneath.

Pics! First prototype for exterior design printed on my desktop 3D printer.

Very Nice!

sub'd to see where this goes

sub

I'm intrigued by this.

Ford's gonna want to hire you Zack lol

MichaelKael said:

Ford's gonna want to hire you Zack lol

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Haha I hope they do take note!!

I'm VERY interested. Keep us posted!

Played around with some rendering in solidworks today! This is toggle design version 2.

zackmd1 said:

Played around with some rendering in solidworks today! This is toggle design version 2.

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That is amazing work man!!! I def hope you make these and sale man I would love to have a set.

Interesting.

Making great progress man! Count me in if you start selling them!

Toggle design 2.5 in aluminum finish.

2.5 is on the money!

Loving this

You are going to become very rich from all of us base people.